Engineering and Artificial Intelligence applied to the operation

Before you commit more capital to technology, find out what you are already losing.

Invisible rework, brittle integrations, single-vendor dependency, data nobody audits. None of it shows up in your costs by name: it shows up melting your profit. We find it, quantify it, and shield it.

Four weeks. Fixed scope, fixed fee.

Presence

São PauloMiamiLisbonLondon

Manufacturing · Logistics · Aerospace & Defence · Education

Global practice

We know your problem. We deliver the solution.

Our international practice is operational, not decorative: we take on problems in industry and in commerce that have already survived a vendor, an internal project and a spreadsheet. Data that will not talk between systems, a process that exists only in the memory of whoever runs it, an asset nobody can measure, a decision stuck because the number never closes. We build the whole solution on top of that, with artificial intelligence, automation and industrial software under one technical accountability, and we stay until the result shows up in the number your operation is held to. We do not deliver a recommendation: we deliver the system running.

Aerial view of the Berrini district, São Paulo

São Paulo

Brazil

Aerial view of Miami

Miami

Americas

Aerial view of Lisbon

Lisbon

European Union

Aerial view of London

London

United Kingdom

Some of the operations that trust our capability

SENAI Habit Avanci Ecovita Giraffas Agrominas Maxiplast Projeart Pronutrition Ecocil

None of this shows up in your reports. All of it shows up in your margin.

In five years fixing mid-market operations, we keep finding the same four patterns across completely unrelated industries. All four have a technical solution, and none of those solutions is a report.

The company runs inside three people’s heads

Someone knows why that process works the way it does. Someone fixes the spreadsheet before closing the month. Someone solves with a phone call what the system cannot. You know their names. And you know that if two of them leave in the same quarter, the operation stalls.

The cost with no nameUndocumented critical knowledge is an unprovisioned liability, and it always comes due at the worst possible moment.

You have data. You do not have answers.

Three departments bring three different numbers to the same Monday question. Nobody is lying: each pulled from a different place. So the million-dollar call gets made on the instinct of whoever has been there longest, not on the data. And the next meeting opens by arguing which number is right instead of what to do.

Operational efficiency stops being a wishHalf an hour of board time spent reconciling spreadsheets, every single week, relentlessly, all year long, and the decision that stalled is still waiting for consensus.

Every technology project became a liability

The half-implemented ERP. The module nobody uses that still shows up on the invoice. The integration only one vendor can touch. The system that has been getting replaced next year for four years. You have genuinely invested in technology, and the net feeling is being more locked in than before.

Business performance matched to operational realityLicences paid without use, single-vendor dependency, and the opportunity cost of the next investment. The challenge is to value what already works and not be swayed because the last vendor disappointed.

The drawing on file is from 2011. The plant is not.

The plant grew by addition. Every refit, every new machine, every workaround solved on a Saturday entered the operation and never entered the drawing. Today nobody knows precisely what exists on the shop floor. And every modernisation, automation or certification decision starts with weeks of survey work that should have taken days.

Standardisation, and an innovation culture measured by resultsEvery new project pays the same discovery bill from scratch, every single time. The risk of intervening without knowing what will turn up never appears in the budget until the day the problems blow up.

If you recognised two of these four, the problem is not your team. It is that nobody was ever hired to look at the whole.

A vendor is paid to deliver their part. We are driven to answer for the whole, from the plant drawing to the number your operation demands.

Every company is a technology company now. Almost none of them chose to be.

The world did not get complex gradually: it got complex all at once. Systems that do not talk, data nobody trusts, decisions made on the instinct of whoever has been there longest. Meanwhile the market demands startup speed with multinational governance. Most companies respond by buying more technology, and buy more chaos with it.

We were born in industry. We spent years drawing layouts, sizing assets and building systems that carry critical operations across several countries, and it was in industry that we learned the most valuable lesson of our history: the problem is almost never where the vendor points. So we do not treat Artificial Intelligence as magic, or as a trend. We treat it as engineering, a discipline where every model has an owner, every automation has a budget line, and every decision carries a return hypothesis that can be audited. AI that does not move a number in your operation is not innovation. It is expense with a good story.

That is what FactoryMind delivers today. We do not choose between thinking and doing, because you cannot: a thesis that never reaches the plant floor moves no number, and work on the plant floor without a thesis only accelerates the error. Consultancies do not draw plant layouts. Integrators do not make the case to a board. We draw the layout, model the asset, integrate the protocol, train the model, and sit on your side of the table when the board asks what it returns. That is why we can answer for the whole result, and that is why we say “do not invest in a retrofit” when your operation calls for a different strategy, one built around your customer and your standard of quality.

We came from industry. We stayed for the thinking.
And we take it back to industry.

Cognitive Transformation

One side decides. The other designs and builds. Both answer for the same number.

We do not sell hours and we do not sell slides. We sell the clarity that precedes the investment, the engineering that materialises it and, when you want it, delivery with part of our own money in the game.

Factory

Design and build

I

Industrial AI

Industrial process data capture

Field survey, digital architecture definition, as-built documentation, sizing and simulation. We take the data that exists in practice but exists on no server, connect it, build on it and turn it into reliable value, which is the prerequisite for any modernisation, certification or automation project.

Deliverable: AI platform with advanced data models instantiated over the end-to-end process, a consolidated body of industrial information, calculation records, explainability, and an asset register with unique tag numbers.

Industrial Software · Simulation · Mechatronics

II

Automation, Instrumentation and Digital Twin

OT and IT integration, protocol by protocol

Electrical, instrumentation, mechatronics and integration across industrial networks and protocols, connecting the shop floor to ERP and Track and Trace systems. Once the asset model exists, it stops being a drawing and becomes a digital twin running on real data.

Deliverable: OT and IT integration architecture, panel and instrumentation specifications, and a digital twin of the process with connected telemetry.

Retrofit · Track and Trace · Digital Twin

III

Orchestration

Risk-Shared Delivery

We take end-to-end delivery (our teams and your existing vendors under a single architectural baton), including physical, electrical and civil works, with part of our fee tied to the agreed targets. If the result does not come, it is not only your problem.

Deliverable: programme governance, architecture guaranteed in contract, physical and digital execution under one baton, contractual KPIs and formal knowledge transfer at closure.

Fee and performance (risk-sharing)

4 400 ROLLER CONVEYOR · ELEVATION VIEW SCALE 1:20 SIMULATION RUNNING CONTINUOUSLY
Mind

Decide before you spend

IV

AI Inception

Maturity Diagnostic and Value Thesis

We map where your operation burns margin today and which processes carry enough data density for AI to produce auditable return within 12 months. You leave knowing what to do, what to defer and, above all, what not to buy.

Deliverable: Digital Maturity Matrix and a prioritised portfolio of 5 to 8 initiatives with estimated EBITDA impact, effort and risk. One page for the board, a dossier for the operation.

4 weeks · fixed scope and fee

V

Technology Blueprint

Strategic Technology Planning

We convert business strategy into architecture, roadmap and multi-year budget, including the shop-floor automation and integration layer. Every platform decision gets an owner, a date and a number.

Deliverable: target architecture across data, applications, OT integration and AI, 24-month roadmap by value waves, comparative TCO and a vendor-dependency mitigation plan.

6 to 10 weeks

VI

Board-Level Tech Advisory

Fractional Technology Counsel

A senior partner alongside your executive team on a continuous cycle: validating vendor proposals, pricing technical risk before signature and translating technology into board language. Fewer bad contracts signed, fewer decisions made without challenge.

Deliverable: monthly retainer with a fixed executive agenda, independent technical opinions, vendor due diligence and a technology risk dashboard reviewed each quarter.

Monthly retainer · cancel anytime

PRIORITISED PORTFOLIO I II III IV V APPROVED 05 DISCARDED 05 IMPACT ON EBITDA EFFORT AND RISK PRIORITISE DISCARD VALUE FRONTIER VALUE THESIS UNDER CONTINUOUS CALCULATION
Industrial plant interior with production machinery
Factory axis

Reliable documentation is not bureaucracy. It is what lets you intervene without discovering the plant halfway through the job.

From problem to system in operation

Four weeks to know exactly what to build. And the same house to build it.

The diagnostic is not the product: it is what stops the build from starting in the wrong place. Fixed scope, fixed timeline, published schedule. What comes out is an executable technical plan, and whoever executes it can be our engineering, your own team or another vendor. The plan is yours either way.

Week 01

Immersion

Executive and process-owner interviews, indicator review, mapping of systems and live contracts. We listen before we opine.

You receive: a critical process map and a real technology inventory, almost always different from what the company believes it owns.

4h executive + 6h managers
Week 02

X-Ray

We quantify where margin leaks: rework, cycle time, brittle dependencies, untrusted data. Numbers, not impressions.

You receive: a Digital Maturity Diagnostic scored by dimension and benchmarked against sector peers.

2h validation
Week 03

Prioritisation

We weigh financial impact, effort, risk and data density to separate genuine AI opportunity from expensive fashion.

You receive: 5 to 8 initiatives ranked by EBITDA impact, with what not to do explicitly flagged.

3h board workshop
Week 04

Thesis

Where to start, what it costs, what it returns, how long it takes, and what the plan is if it fails.

You receive: a one-page Value Thesis for the board, a technical dossier for operations and a 12-month roadmap.

2h presentation

Total ask on your executive team: 11 hours across four weeks.

It is the cheapest commitment you will assess this quarter, and the only one whose final product is useful even if you decide not to continue with us.

Fixed price and scope

The figure agreed at signature is the figure on the invoice. There is no diagnostic change order.

No sales bias

We do not resell licences, we take no vendor commissions, and we do not recommend platforms we are commercially partnered with. When the recommendation is “do not invest yet”, that is what the report says.

Portable deliverable

The IP of the diagnostic is yours. You can take it to any vendor, including a competitor of ours, without asking us.

No schedule surprises

Schedule and your team’s hours are set in week zero. If we overrun, we absorb the cost.

Entry point, at no cost

Technical Feasibility Assessment

Before any proposal there is a working session with a partner on your specific problem, and out of it comes a written one-page technical opinion: what can be built today, what cannot yet, which data is missing to close the case, and the order of magnitude of the effort.

  • One technical working session, run by a partner
  • A written opinion stating what is feasible, what is not, and what is missing
  • The opinion is yours: take it to any vendor, including a competitor of ours
  • No cost, no strings and no obligation to buy anything

And if the full four-week diagnostic turns out to be necessary, what you invest in it is credited in full against the project that follows. The assessment stays free either way: it cannot depend on a signature, or it stops being an opinion and becomes a sales instrument.

One senior partner per assessment, and limited slots per quarter for the full diagnostic.

High-complexity sectors

Four sectors where our engineering has no right to fail.

Manufacturing & Process Industry

OEE, traceability, OT/IT integration and in-line computer vision. An environment where an hour of downtime has a known price, and where AI has to prove value within the shift, not on a slide.

Logistics & Supply Chain

Routing, demand forecasting and end-to-end visibility across chains with dozens of links and incomplete data. We optimise decisions under uncertainty, not attractive reports.

Aerospace & Defence

Traceability requirements, environment segregation, data sovereignty and full auditability. It is the most rigorous discipline we know, and it is the standard we apply as standard.

Education & EdTech

Scale, learning-path personalisation, privacy law over sensitive minor data, and dropout as a revenue metric. AI here moves retention, which moves cash.

Disciplines under one roof
Applied AI Computer vision Industrial software Data architecture Digital twin Simulation Automation Instrumentation Mechatronics 2D and 3D CAD Electrical Mechanical Civil

The list exists for a practical reason: projects that cross disciplines usually die in the joints between vendors. When the disciplines sit under one roof, the joint is our problem, not yours.

The argument we do not need to make

If our engineering meets defence-sector traceability requirements and carries operations across four countries, your operation sits inside our safety margin, not at the edge of it.

Forklift operating in an industrial warehouse
From drawing to dispatch

Movement nobody measures is waste nobody corrects.

Hard proof

Seven deliveries. From the plant drawing to the AI agent.

Clients who authorised it are named. The rest require confidentiality, so we describe the case and not the brand. Every figure is confirmed by the client. Use the arrows to move through all seven.

AI and engineering management · Habit

Forty-three processes redesigned, sixteen AI agents, and R$ 2.3 million that never left the account

Context. Habit delivers building refurbishment projects, where margin is decided at the point of purchasing materials and supplies. The administrative and financial process grew by addition: every routine solved by a different person, undocumented and unstandardised.

The real problem. The problem was not a missing system. It was the absence of designed process. With no documented routine, every purchase became an individual decision, every individual decision became a worse price, and the cumulative effect only surfaced at month-end close, too late to correct.

What we did. We redesigned and documented 43 processes and working routines, from purchase requisition through receiving and dispatch to site, and integrated 16 AI agents on top of them, using LLM, RAG and cognitive systems, to run the tasks that consumed human time without requiring judgement. The system replaced nobody: it freed the team to negotiate instead of typing.

R$ 2.3M

saved on materials and construction supplies

43

processes and routines redesigned and documented

16

AI agents running on those processes

Plant engineering and Digital Twin · Mining

The whole plant modelled in 3D, from raw material to truck, with a digital twin on top of it

Context. A large-scale mining operation in strategic minerals, in Brazil, running continuous beneficiation with grade control. Plant documentation was scattered and incomplete, insufficient to support any optimisation project.

The real problem. The operation wanted to optimise internal logistics and batch traceability, and had no basis for it. Without a reliable model of the physical process, any simulation would be guesswork and any automation would be done blind.

What we did. We surveyed and modelled the complete process flow in 3D, in SolidWorks: raw material intake, blending and grade and quality control, dispatch and truck loading, covering 37 pieces of equipment including conveyors, presses, packers, robots and forklifts. On top of that model we enabled Digital Twin execution on an Nvidia platform, and integrated industrial networks and communication protocols directly into the ERP and the Track and Trace systems.

100%

of batches traceable across production and dispatch blocks

28%

reduction in dispatch cycle time

42%

gain in traceability accuracy

37

pieces of equipment modelled in 3D

Computer vision · Food service

SafetyView: workplace safety stopped depending on who happened to be watching

Context. One of the world’s largest food service chains, hundreds of Brazilian locations and a kitchen routine with high staff turnover. Safety compliance was verified by on-site audit: sampled, sporadic and prohibitively expensive to scale.

The real problem. It was not missing policy or missing training: it was the absence of continuous evidence. Between one audit and the next, nobody knew what actually happened on the night shift. Accident risk and legal exposure grew inside a blind spot.

What we did. We designed and orchestrated SafetyView, a computer vision layer over the existing camera estate (no hardware replacement), detecting PPE and procedure deviations in real time, with local alerting and an auditable trail per site. The architecture treats images as sensitive data: edge processing, minimum retention, privacy by design.

45%

fewer recordable incidents

107

sites continuously monitored

100%

of the shift audited, previously sampled

zero

spend on new cameras

Data architecture · Chemicals

A fifteen-day indicator became a two-hour one

Context. A chemicals multinational operating across dozens of countries in an environment of extreme regulatory criticality, where a wrong figure does not produce a wrong report, it produces a liability.

The real problem. 12 legacy systems producing divergent truths about the same operation. Indicator close consumed 15 days and ended in manual spreadsheet reconciliation, done by a handful of people, with no reliable audit trail.

What we did. We redesigned data architecture and governance: single source of truth per domain, data contracts between systems, traceable end-to-end lineage and automated quality rules before consumption. No legacy system was replaced: all of them were disciplined.

15 days → 2h

indicator close time

12

systems integrated under unified governance

92%

less manual reconciliation

100%

of critical indicators with auditable lineage

Applied AI · Education · SENAI

The SENAI cognitive education portal: dropout became a number you anticipate, not one you mourn

Context. SENAI runs professional education at national scale, with tens of thousands of students and long-cycle technical programmes.

The real problem. Dropout was measured after the fact. By the time the report named the lost cohort, the revenue had left the cash flow and the student was not coming back.

What we did. We built the SENAI cognitive education portal, customised specifically for the institution, and structured a dropout-risk predictive model on top of it using existing engagement and performance data, wired to a prioritised pedagogical intervention protocol. The human team began acting on a ranked list instead of the whole cohort. AI replaced nobody here: it chose where human attention was worth most.

27

point reduction in dropout

26k

students covered

6 wks

earlier risk detection before withdrawal

4.8x

return on retained revenue

Proprietary product · AI over alarms · Food manufacturing

ExpertCMA: the monitoring centre stopped shouting and started explaining

Context and problem. A large pasta manufacturer, with an Asset Monitoring Centre receiving more alarm events than any team can interpret. Too many alarms is the same as none: operators learn to ignore them, and the signal that mattered stays buried in the volume.

What we did. We built AI models that assess the events together rather than one by one, and put them in context against engineering data, correlating PIMS, MES and ERP. An alarm stopped being an isolated event and became a symptom inside a picture, with a probable cause and a priority.

86%

reduction in engineering data analysis time

48%

gain in failure prediction reliability

3

sources correlated: PIMS, MES and ERP

Proprietary product · Computer vision · Aerospace

OverPerformance: a thousand professionals, twenty-nine processes, and 12% less production time

Context and problem. A large aerospace manufacturer, with fabrication and assembly hangars where materials, parts, equipment and people all move at once, across long and interdependent processes. Nobody held data on how that movement actually happened, only the version of the procedure written on paper.

What we did. We built an AI vision system that identifies work routines, handling procedures and the actual movement of materials, parts, equipment and people inside the hangars. With real movement measured, waste stopped being an assumption and acquired a coordinate, a timestamp and a process.

12%

reduction in aircraft component production time

+1,000

professionals monitored across the hangars

29

processes covered by the monitoring

8x

measured ROI in the first year after go-live

The pattern you probably noticed

In none of the seven cases did anyone deliver only their own part. A drawing without integration is just paper. Integration without process is automated rework. AI without trustworthy data is expense with a good story. The gain appeared because one house answered for the whole.

The standard

We do not sell expert hours. We deliver the problem solved, and we answer for it.

A real technical problem crosses disciplines: it starts in data that will not talk, runs through a process nobody ever drew, touches an asset with no measurement, and ends in a decision nobody can defend. Anyone who does only one of those parts delivers their part and hands the problem back assembled. We build the whole solution, with artificial intelligence, automation and industrial software under one technical accountability, and the execution standard does not change from project to project.

01

The solution is sized by the problem, not by the catalogue

We have no platform to push and no licence to resell, so the architecture of the solution comes out of your problem and not out of our inventory. Where AI solves it, AI goes in. Where what is missing is instrumentation and protocol integration, that is what goes in. Where drawing the process and connecting two systems you already own was enough, that is what we do, and we say so even when it pays us less. The scope is the size of the problem, never the size of our appetite to sell.

02

The seniority bar is stated, not implied

Every FactoryMind mandate has an accountable senior partner in the room with your executive team, not an account executive with a specialist on the phone. Our minimum bar to run a C-level session: proven experience building and sustaining critical operations, not just advising on them. Whoever sits with your board has answered for an operational result before.

03

Accountability belongs to the firm, not to an individual

A vendor sold on the figure of one specialist transfers you a risk that is not yours: that the person leaves mid-course. Here the mandate is carried by the firm. Squad composition may evolve through the project; accountability for the outcome, the documented memory of every decision, and the standard of engagement do not. Nothing holding your project up lives only inside somebody’s head. That is precisely the problem we solve for our clients; reproducing it would be incoherent.

04

The solution is auditable, and so is the criterion behind it

Architecture, prioritisation and delivery follow the same discipline on every project: declared data sources, explicit return hypotheses, documented decision criteria, and code handed over with the documentation another team needs to take it on. Which means what we build can be challenged, reproduced and verified by third parties, including your own auditors. A vendor that will not expose its reasoning is selling opinion, and a vendor that will not document what it shipped is selling dependency.

The test we invite

In the first conversation, ask to see the criteria and a system in operation, not the CVs. We will show you how we prioritise, what we discard, why, and what the client started measuring after delivery. It is the only honest way to assess a technology vendor before hiring one.

Intelligence

We publish our criteria, not our opinions.

What follows is the material we hand to the boards we work with. It is open because our advantage is not the information: it is the ability to apply it to your operation.

A 30-minute conversation usually beats three months of internal research.

This is the Technical Feasibility Assessment, and it is not a sales call. Thirty minutes of work with a senior partner on your operation, followed by a written one-page opinion: what can be built today, what cannot yet, and which data is missing to close the case. At no cost, and the opinion is yours even if you never hire us.

Write two lines about your operation. We reply within one business day with two time slots. The session is run by a partner, not an account executive.

Four fields, and none of them is revenue or headcount. The phone number is there so we can agree a time in one message instead of five emails.

Your details do not go into a marketing list and are not shared. A partner reads what you wrote, nobody else.

Received. A partner replies within one business day.

In the meantime, two pieces that tend to be useful before the first conversation: